Insulation: polysilicon manufacturing
Brochures
pdf - 13.38 MB
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High temperature insulation in silicon production process
The polysilicon industry must meet new requirements and reduce its costs.
Mersen's wide range of products aims to achieve these goals:
- Guarantee high-purity polysilicon 9N as a benchmark, and reach 10N purity in the near future,
- Reduce maintenance costs through the use of sustainable equipment,
- Reduce the process' energy costs.
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Expendables and equipment for polysilicon manufacturing
We propose expendables and equipment dedicated to the polysilicon manufacturing industry:
- Ultra-pure graphite electrodes
- Ultra-pure and composite graphite heaters
- Large dimension, ultra-pure composite and graphite cylinders
- Purified rigid carbon and flexible felt insulation.
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Converter: STC recycling reactor (SiCl4) by high temperature hydrogenation
During deposition processes, a significant part of the gas is transformed into STC (SiCl4 ). To increase the yield, this STC must be recycled as TCS in a high temperature hydrogenation reactor at 1,500 C.
Mersen is a recognised leader in this marketowing to its particularly competitive and comprehensive offer:
- Ultra-pure graphite cylinder up to 1.5 m in diameter.
- Special coatings to improve service life.
- Thermal insulation made of high-performance purified rigid carbon.
- Carbon/Carbon composite heater and plate.
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Fluidised bed reactor
Inside a reactor's quartz chamber, silicon micro-grains are discharged into an opposite flow of silane.
The reactor and the gas inlet are heated by a graphite heater and insulated by rigid felt.
The silane breaks down into silicon and expands the micro-grains.
The pure silicon is recovered in bead form.
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The Siemens process deposition reactor
The quartz reactor chamber contains very thin U-shaped silicon rods mounted on the purified graphite electrodes.
The silicon rods heat up due to the electrical current supplied by the graphite electrodes. Gaseous trichlorosilane SiHCl3 (TCS) penetrates the deposition chamber at a high temperature and decomposes, depositing pure silicon on the hot rods.
When the deposition process is completed, the silicon rods are removed from the reactor and shattered to recover the polysilicon.
Mersen supplies ultra-pure graphite electrodes, used as expendables for this process.
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Product documentation
Technical documentation
07/01/2017
Carbon & graphite for the PV industrypdf - 1.34 MB
Technical documentation
07/03/2017
Purified graphite silicon carbide graphite enhancementpdf - 2.09 MB
